trendgineering
When Machines Think Ahead and Cameras Make the Difference
| Melanie Baum
How KraussMaffei Extrusion and OCS are setting new standards together
In the world of plastics, it all comes down to precision, quality, and efficiency. That is exactly where the strong partnership between KraussMaffei Extrusion and OCS (Optical Control Systems GmbH) comes into play. Together, the two companies achieve what many only promise: visibly better results.
OCS is globally renowned for its quality measurement solutions, including precise optical camera systems that see every detail.
Whether it’s detecting particles in the material, inspecting surfaces, or performing filter tests – with over 9,500 systems installed worldwide, OCS devices have become an integral part of modern quality monitoring, especially for major raw material producers, compounders, and recyclers in the plastics industry.
Film Surface Analyzer
At KraussMaffei Extrusion’s Technology Center in Laatzen, these camera systems are used with purpose – and for good reason: OCS devices make it possible to precisely track how different operating points, formulations, or machine configurations impact the final product and to adjust processes in real time. The result: faster optimization, better-informed decisions, and improved production.
Real-Time Quality – in Recycling, Biopolymers, and Masterbatches
Here are a few examples of how KraussMaffei Extrusion leverages the advantages of OCS technology in various areas to optimize processes:
- Recycling of PE films: With the help of cast / flat film analysis and the Film Surface Analyzer (FSA100) – also known as the “gel counter” – screw configurations and process parameters are optimized directly during the trial.
- Biopolymers: During the development of new formulations, OCS solutions offer valuable insights into material structure – a real advantage for sustainable materials.
- Masterbatch production: With the filter pressure test and cast film analysis, dispersing quality can be analyzed – that is, how well pigments and additives are distributed. This is not only crucial for appearance but also for functional performance.
Here, a defect in the film is quickly detected thanks to OCS.
More Than Just Measurement – True Process Optimization
KraussMaffei Extrusion's lines are characterized by their flexibility in the processing section, combined with deep expertise. Customers can continuously develop their systems together with our process engineers – whether it is for new developments, retrofits, or improving efficiency in ongoing production.
A particular highlight is the BluePower technology: it stands for maximum energy efficiency while achieving higher throughput. In the end, it is the constructive interaction between KraussMaffei Extrusion’s intelligent machinery and OCS’s smart measurement systems that makes the difference.
Our Technology Center – Your Competitive Edge
At the KraussMaffei Extrusion Technology Center, innovative solutions are evaluated, data is analyzed, processes are developed – all to answer one of the most important customer questions: How can we make this even better?
The center offers twenty-six state-of-the-art systems to refine a wide range of extrusion processes across different technologies.
Because anyone who wants to deliver consistent, high-quality products worldwide needs data, systems, and partners who truly know what they are doing. With the combined expertise of KraussMaffei Extrusion and OCS, we create solutions that truly stand out.
